DEBAO STONE
The Story of DEBAO STONE
"Discover Excellence at Every Turn: Your Premium Quartz Supplier. Immerse yourself in the world of premium quartz where quality meets affordability. Our commitment to superior craftsmanship, competitive pricing, and eco-friendly materials sets us apart. With a state-of-the-art, large-scale assembly line factory, we blend innovation with sustainability, ensuring your space is adorned with the finest quartz while honoring the environment. Elevate your design aspirations with us."
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How Our Quartz Stone Is Produced
Artificial quartz stone is made by a multi-step process that includes mixing, molding, curing, polishing, and quality assurance. Here is a general description of what happens:
1 - Preparation of Raw Materials:
Quartz Crystals: Selected natural quartz crystals are crushed into uniformly-sized particles. The main component, quartz, is what gives engineered stone its hardness and longevity.
Polymers and resins: Acrylic or polyester resins are frequently employed to bind quartz particles together. These resins help with manufacturing and offer flexibility as well.
2-Mixing:
The ratio of resins, polymers, and occasionally pigments added to the crushed quartz crystals ensures good binding and the desired color.
3- Molding:
Depending on the desired use (countertops, tiles, etc.), the slurry is poured into molds of different sizes and shapes.
To eliminate air bubbles and guarantee a regular distribution of the ingredients, the mixture is compacted using pressure and vibration.
4-Curing:
The items are subsequently placed in curing ovens for step four, curing. The material must endure intense heat and pressure throughout the curing process, often between 90 and 100 °C (194 and 212 °F) for a predetermined amount of time. This aids in the resins' ability to bind the quartz particles together and solidify.
5- Calibration and trimming:
The slabs are trimmed to a uniform thickness after curing. To achieve straight and clean lines, this step also entails cutting the edges.
6- Polishing:
To achieve a shiny and smooth finish, the cured slabs are polished. The surface is polished by buffing it with increasingly finer abrasive pads until the required sheen is achieved
7- Quality Control:
Efforts are made to ensure that the slabs fulfill strict requirements for thickness, color consistency, and general quality throughout the whole production process.
Inspections are carried out to find any flaws, flaws, or inconsistent elements in the finished goods.
8- Cutting and Finishing:
The slabs can be cut into smaller pieces or precise shapes as needed for particular projects after being polished and quality-checked.
During this phase, edge profiles and other finishing touches can also be added.